OEM / ODM : Hot Runner Injection Molding & Tablet Battery Cover (1*1) No.23605-B

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xMold Size | 450 X 500 X 566(mm) | Mold Weight | 600(kg) |
---|---|---|---|
Injection/runner Type | Hot Runner | Type | Three-plates Mold |
Material | PC+10%(GF) | Standard | LKM |
Gate | Pin Point Gate + Side Gate |
Tablet Battery Cover (1*1)
No.23605-B
Description:
Hot Runner Injection Molding is a manufacturing process used by our company to produce high-quality plastic parts. It involves injecting molten plastic into a mold through a system of heated channels, known as the hot runner system. This system ensures that the plastic remains in a molten state throughout the injection process, eliminating the need for runners and reducing material waste. Hot Runner Injection Molding offers several advantages. Firstly, it allows for faster cycle times, as the molten plastic can be injected directly into the mold without the need for cooling runners. This results in increased productivity and shorter lead times. Additionally, the elimination of runners reduces material costs and minimizes environmental impact. Our company utilizes advanced hot runner technology to ensure precise control over the injection process. The hot runner system is equipped with temperature sensors and controllers, allowing for accurate temperature regulation and consistent part quality. This technology also enables us to produce complex and intricate parts with tight tolerances. Hot Runner Injection Molding is widely used in various industries, including automotive, electronics, and consumer goods. It is particularly suitable for large-scale production runs and projects that require high precision and efficiency. |
Application:
Flat case
digital product
Daily necessities
auto parts
Digital Accessories
Toy
Features:
Standard | LKM |
Type | Three-plates mold |
Material | PC + 10%GF |
Injection/runner type | Hot runner |
Part size | 212.45 x124.68 x7.58mm |
Part weight | 12g |
Surface finish | |
A surface polished to 800# sandpaper | Inner surface EDM with VDI21# |
Steel of cavity | Harden (1*1/S136) |
Steel of core | Harden (1*1/S136) |
The mold we have developed at Chitwing (designed and manufactured) offers several notable features. It has undergone a transformation from a 2x hot runner valve gate system to a cold runner pin point gate system, accompanied by a custom mold base. The mold has a moderate size of 450 X 500 X 566mm and a net weight of 600kg, making it suitable for use with a 180T machine. |
Advantage:
Our company specializes in the production of hot runner injection molding molds, which offer several distinct advantages.
Firstly, hot runner injection molding eliminates the need for runners and sprues, resulting in reduced material waste and lower production costs. This not only contributes to cost savings but also promotes environmental sustainability.
Secondly, hot runner systems enable precise temperature control throughout the molding process. This ensures consistent and uniform part quality, reducing the likelihood of defects such as warping, sink marks, or uneven filling. The ability to maintain optimal temperature also enhances the flow characteristics of the molten plastic, resulting in improved part aesthetics and dimensional accuracy.
Furthermore, hot runner injection molding offers greater design flexibility. The elimination of runners allows for more complex and intricate part geometries, enabling the production of highly customized and intricate components. This versatility opens up new possibilities for product innovation and differentiation.
In addition, hot runner molds enable faster cycle times compared to traditional cold runner molds. This increased efficiency translates into higher productivity and shorter lead times, allowing our customers to bring their products to market faster.
Overall, the advantages of our hot runner injection molding molds include reduced material waste, lower production costs, improved part quality, enhanced design flexibility, and faster cycle times. These benefits make our molds an excellent choice for customers seeking high-quality, cost-effective, and innovative solutions.
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